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Machinery

WELDING MACHINES AND EQUIPMENT

FRONIUS

MIGATRONIC

LORCH

Semi-automatic metal welding applying the following methods:

  • 131 (MIG - Metal Inert Gas) – arc welding by melting electrode under inert gas controlled atmosphere
  • 135 (MAG - Metal Active Gas) – arc welding by melting electrode under active gas controlled atmosphere
  • 141 (TIG/WIG - Tungsten Inert Gas = Wolfram Inert Gas)  – arc welding by non-melting tungsten electrode under inert gas atmosphere

Welded materials:

  • steel
  • stainless steel
  • aluminium and aluminium alloys

HBS CDi 2302

Method 786 - capacitor welding of studs with point ignition

Stud size: M3 - M10

Welded materials:

  • steel
  • stainless steel
  • aluminium and aluminium alloys

NELSON ALPHA 850

Method 783 - stroke welding of studs with ceramic ring or under controlled gas atmosphere

Stud size: M3 - M12

Welded materials:

  • steel
  • stainless steel

JESVA WBP 25
ARO MA 53 J DC (2x)
ARO MA 53 J SC

Method 21 - point resistance welding

Welded materials:

  • steel
  • stainless steel

sheet metal processing

TruLaser 3030-L20, TRUMPF – CNC laser cutter (2X)

TruLaser 3030-L20, TRUMPF

Machine power: 4000 W
Max. sheet metal dimensions: 1500 x 3000 mm
Max. material thickness:

  • steel - up to 20 mm
  • stainless steel - up to 15 mm
  • aluminium and alloys - up to 10 mm

TruMatic L3030, TRUMPF – CNC laser cutter

TruMatic L3030, TRUMPF

Machine power: 3200 W
Max. sheet metal dimensions: 1500 x 3000 mm 
Max. material thickness:

  • steel - up to 15 mm
  • stainless steel - up to 10 mm
  • aluminium and alloys - up to 8 mm

Scorpion 2500, PIERCE – CNC plasma/ gas cutting machine

Scorpion 2500, PIERCE

Max. sheet metal dimensions: 2000 x 4000 mm 
Max. material thickness:

  • Plasma unit CEBORA 162 - up to 16 mm
  • Flame cutting machine HARRIS - up to 200 mm

TruPunch 3000, TRUMPF - CNC punching machine

TruPunch 3000, TRUMPF

Max. sheet metal dimensions: 3000 x 1500 mm 
Max. material thickness: 4 mm
Max. punch force: 180 kN

TruBend 7036, TRUMPF - CNC press brake (2 units)

TruBend 7036, TRUMPF

Press force: 360 kN
Bending length: 1000 mm

TruBend 5230, TRUMPF - CNC PRESS BAKE

TruBend 5230, TRUMPF

Max. sheet metal dimensions:

  • thickness (steel) - up to 10 mm
  • length - up to 3000 mm

Press force: 2300 kN
Bending length: 3230 mm

HFE 220-3, AMADA - CNC PRESS BAKE

HFE 220-3, AMADA

Max. sheet metal dimensions:  

  • thickness (steel) - up to 10 mm
  • length - up to 3000 mm
Press force: 2200 kN
Bending length: 3230 mm

COT 125/3050 CNC, ESPE – CNC PRESS BAKE

Koramex 055.JPG

Press force: 1250 kN

Bending length: 3230 mm

SMK-K 80-2550, SAFAN – CNC PRESS BAKE

SMK-K 80-2550, SAFAN

Press force: 800 kN

Bending length: 2550 mm

B-SHEAR 310-6 TS100, SAFAN - CNC TABLE SHEAR

B-SHEAR 310-6 TS100, SAFAN

Max. material thickness:

  • steel - up to 5 mm
  • stainless steel - up to 3 mm
  • aluminium and alloys - up to 6 mm

SBM-L 1500 G1S2 + WDE 2200 Alu Mix, LISSMAC – grinding and deburring machine + dust exhaustion

SBM-L 1500 G1S2 + WDE 2200 Alu Mix, LISSMAC Max. material thickness: 50 mm

MACHINING

WHQ 105 CNC, TOS VARNSDORF
– Table-type CNC horizontal boring machine with automatic tool changer

WHQ 105 CNC, TOS VARNSDORF

Work spindle diameter 105 mm

Spindle stroke W: 630 mm

Vertical spindle adjustment Y : 1250 mm

Crosswise table adjustment X: 1800 mm

Longitudinal table adjustment Z: 1250 mm

Table clamping surface: 1400 x 1400 mm

AF 85, FMUA - Table-type conventional horizontal boring machine, LIMAT measurement

AF 85, FMUA

Work spindle diameter 55 mm

Spindle stroke W: 400 mm

Vertical spindle adjustment Y: 1200 mm

Crosswise table adjustment X: 1100 mm

Longitudinal table adjustment Z: 1200 mm

Table clamping surface: 900 x 900 mm

FSS 400/E, HECKERT - Vertical milling machine

FSS 400/E, HECKERT

X axis travel: 1100 mm

Y axis travel: 400 mm

Z axis travel: 400 mm

SU-63 A, TOS ČELÁKOVICE - Conventional centre lathe, LIMAT measurement

SU-63 A, TOS ČELÁKOVICE

Maximum swing Ø over bed: 600 mm

Maximum swing length: 500 mm

350 x 400 Herkules A-CNC, Pegas Gonda – CNC automatic band saw

350 x 400 Herkules A-CNC, Pegas Gonda Maximum cutting profile:
350 x 400 mm

WORKLINE 410.280 DGH, BOMAR - semi-automatic band saw

WORKLINE 410.280 DGH, BOMAR Maximum cutting profile:
Ø 280 mm (pipe), 410 x 280 mm (profile)

Transverse 510.330 DGH, BOMAR - semi-automatic band saw

Transverse 510.330 DGH, BOMAR Maximum cutting profile:
Ø 345 mm (rod steel), 510 x 345 mm (profile

CAR-TYPE ANNEALING FURNACE - designed for standard annealing applications (annealing for internal stress elimination, spheroidizing)

Vehicle -type annealing furnace

Maximum temperature: 900 °C

Operating temperature: 550 – 650 °C

Temperature tolerance at hold:

± 5 oC of working temperature range    

Internal dimensions (l/w/h): 2100 x 1600 x 1700 mm     

Outer dimensions (l/w/h): 2800 x 2400 x 2200 mm

Useful dimensions (load size):

1400 x 1300 x 1100 mm

Internal capacity: 5.7 m3

Useful capacity: 2 m3    

Number of cars: 1

Car size (l/w/h): 2100 x 1400 x 500 mm          

Load - reference: 2 t

Load - maximum: 3 t

Surface treatment

POWDER COATING SHOP

Powder coating Coating procedure:
  • surface pre-treatment - degreasing, phosphating, blasting
  • powder coating material application using NORDSON application technology
  • curing in KWEN electric furnace

Maximum product dimensions (l/w/h):

  • 2250 x 1200 x 1000 mm

Used types and colour codes of coating materials

  • According to customer requirements

LIQUID COATING SHOP (2 coating booths)

Liquid coating Coating procedure:
  1. surface pre-treatment - degreasing, phosphating, blasting
  2. liquid coating material application in KOVOLAK coating booths with exhaustion walls and JANKA ventilation unit
  3. drying in drying booth

Coating booth size (l/w/h):

  • 4500 x 4400 x 2700 mm

Used types and colour codes of coating materials

  • According to customer requirements

SCWB-2452, CLEMCO - manual blasting system; OTECO - transport and purification system

Blasting booth

Abrasion material used: steel grit HG25, recycling of abrasion material

Booth size (l/w/h): 6000 x 5100 x 4500 mm

Booth access gate size (w/h): 3300 x 3500 mm

DBS 200 RC, CONTRACTOR - manual blasting system

Blasting booth

Abrasion material: silica sand

Booth size (l/w/h): 10000 x 7500 x 5000 mm

Booth access gate size (w/h): 3300 x 3500 mm

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